GWO Basic Technical Training

  • The course includes four modules:
    Mechanical (BTTM)
    Electrical (BTTE)
    Hydraulic (BTTH)
    Bolt Tightening (BTTB)

    This course prepares participants for further company-specific training by teaching basic skills in these areas. Upon completion, participants will also learn how to rescue an injured person from various parts of a wind turbine. Each module can be taken individually or as part of the full course.

    *Note: Completing this course does not qualify participants to work unsupervised.

    Course ID: GWO-BTT
    Duration: 4.5 Days (including Theory & Practical)
    Location: 3M Safety Training Center Thailand OR Onsite
    Certification: Issued by Global Wind Organization (GWO)

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  • Overview

    This GWO Basic Technical training course aims to prepare participants for further company specific training by providing them with the necessary training to perform basic hydraulic, mechanical, electrical and bolt tightening tasks.

    Course Objectives

    After completing this course, participants will be able to:

    Mechanical (BTTM):

    • Understand the basics of how a wind turbine works, including its main parts and mechanical systems.
    • Learn and apply mechanical safety practices, including the use of safety signs, personal protective equipment (PPE), and proper isolation techniques.
    • Recognize and understand bolted and welded connections, including where they are located, how to inspect them, and the tools needed for proper tightening.
    • Use manual tightening and measuring tools correctly, such as torque wrenches, feeler gauges, calipers, and dial gauges.
    • Understand how the gearbox works and know how to inspect it.
    • Understand how the mechanical and aerodynamic braking systems work and knowhow to inspect the mechanical brake system.
    • Understand how the yaw system functions and know how to inspect it.
    • Learn about the cooling system, why it's important, and how to inspect it.
    • Learn about the lubrication system, why it's important, and how to inspect it.

    Electrical (BTTE):

    • Understand the basics of electricity, including direct current, Ohm’s law, and alternating current.
    • Learn and apply electrical safety practices, such as understanding low/high voltage, using protective equipment, and ensuring proper isolation.
    • Recognize and understand various electrical components like resistors, batteries, switches, and motors.
    • Get an introduction to sensors, including wind, temperature, and position sensors.
    • Understand electrical circuits, including symbols and diagrams, and know how to assemble a circuit.
    • Use electrical measuring instruments, understand their symbols and settings, and know how to measure different points in a system.

    Hydraulic (BTTH):

    • Understand the basics of hydraulic systems and Pascal’s law.
    • Learn and apply hydraulic safety practices, including handling high-pressure systems, using protective equipment, and ensuring proper isolation.
    • Get an introduction to pumps and practice using them.
    • Understand the basics of actuators.
    • Learn about different types of valves, such as directional control, pressure relief, and throttle valves.
    • Understand accumulators and pre-charge pressure.
    • Get an introduction to sensors, including pressure sensors.
    • Understand pipes, hoses, connections, and how oil is transferred in hydraulic systems.
    • Learn about oil and filters, including how to handle oil safely, collect samples, and check oil levels and filter conditions.
    • Understand hydraulic diagrams and symbols and identify measuring points.
    • Use pressure measuring tools like pressure gauges and perform pressure measurements.

    Bolt Tightening (BTTB):

    • Understand bolt tightening in the wind industry, including training limits, bolt tightening theory, and quality assurance
    • Use energy-powered tools for bolt torquing, understanding the necessary attitudes and accessories.
    • Plan and prepare for bolt torquing tasks with a focus on safety.
    • Safely torque bolts using electrical and hydraulic tools, including setup, operation, and troubleshooting.
    • Conduct post-use inspections and documentation for bolt torquing.
    • Understand and inspect mechanical and aerodynamic braking systems.
    • Use energy-powered tools for bolt tensioning, understanding the necessary attitudes and accessories.
    • Plan and prepare for bolt tensioning tasks with a focus on safety.
    • Safely tension bolts using hydraulic tools, including setup, operation, and troubleshooting.
    • Conduct post-use inspections and documentation for bolt tensioning.
    • Use mechanical handling aids safely in bolt tightening tasks, understanding associated hazards and how to mitigate them.
  • Who Should Enroll

    This course is suitable for individuals with no prior experience in hydraulic, mechanical, electrical, or installation systems, and those unfamiliar with energy-powered bolt tightening. It is also open to those with some knowledge who wish to learn how to apply it specifically in the context of wind turbines.

    Certification

    Certificate will be issued by the Global Wind Organization (GWO). The certificate does not have an expiration or validation period, it remains valid indefinitely once obtained.

    Participants Prerequisites

    • Participants must be physically fit and capable of participating in moderately strenuous practical activities.
    • Participants must adhere to the Drug and Alcohol Policy.
    • Participants are required to wear long pants and safety boots for the training

    Required Documents for Enrollment

    • Medical Checkup Document
    • Copy of ID. Card /or Passport
    • Personal WINDA ID

    Course Inclusions (for trainings held at 3M):

    • Basic Personal Protective Equipment (PPE) such as safety helmets, safety glasses, coveralls, and gloves will be provided during practical training
    • Meals are provided daily, including lunch and two coffee breaks

    Class Size:

    • Theory Sessions: 1 instructor for every 12 students
    • Practical Sessions: 2 instructors for every 12 students

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