High-performance flute grinding wheels with an innovative X-Series hybrid bond.
Flute grinding is the most critical, time-consuming and cost-intensive operation in round tool manufacturing. 3M™ Hybrid Diamond Grinding Wheels 6PHU with the new X-Series bond are engineered to boost performance in these operations through improved removal rates and parts per truing. Their innovative hybrid bond structure provides the strength and durability required for high-performance flute grinding. Contact 3M to work with our precision grinding and finishing experts and unlock the potential of this exciting technology.
The new and improved X-Series hybrid bonded structure is the backbone of our enhanced and powerful 3M™ Hybrid Diamond Grinding Wheels 6PHU. This hybrid bond combines the best attributes of multiple bond types to create a wheel that’s optimized for durability and cutting performance. These diamond wheels are available in two formulations to meet highly automated “lights out” flute grinding process requirements:
X96A: Offers excellent form retention and increased parts per truing. This formulation exhibits minimal grinding wheel wear. Typically recommended for complex drill forms and small-diameter tools.
X96B: Free-cutting formulation designed to achieve maximum removal rates with reduced wear on the grinding wheel. Typically recommended for carbide end mills and larger-diameter tools.
3M™ Hybrid Diamond Grinding Wheels can achieve an overall cost savings of 33%.
Workpiece Material: Tungsten carbide end-mill
Workpiece Diameter: 12mm
No. of Flutes: 4
Flute Depth: 2.4mm
Flute Length: 30mm
Helix Angle: 30º
Previous Process Cost Per Part: $1.35
NEW X-Series Grinding Wheel: 3M™ Hybrid Diamond Grinding Wheel 6PHU
NEW Wheel Wear After 100 pcs: 0.1mm
NEW Process Cost Per Part: $0.91
These diamond wheels are used to flute end mills and bits, which are then used to mill and drill various components in the aerospace and powertrain industries.
3M™ Hybrid Diamond Grinding Wheels are designed to boost performance in demanding flute grinding applications.
The diamond mineral and hybrid layer bond achieve high performance when grinding flutes on tungsten carbide round tools.
There’s a 3M superabrasive solution for every application in cutting tool manufacturing, including:
Advanced 3M technologies enable top performance in round tool manufacturing:
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